The Ultimate Guide to Choosing the Right Shipping Box for Your Business

Tuesday, July 11, 2023

A shipping box is a crucial packaging item that must be durable enough to protect the items inside. Additionally, it must be the right size to prevent oversized shipping charges or add-ons like void fill or carton-sealing tape.

Boxes come in different shapes, sizes, and strengths to suit various needs. Here are some of the typical box types to choose from:


Choosing the right size shipping box is essential for several reasons. Not only does it protect your products from extreme weather conditions and water damage, but it also helps you save on shipping costs by making sure that your products fit snugly inside. Moreover, it makes the whole process more professional and reduces the risk of stealing your goods.

Shipping boxes come in all shapes and sizes, from traditional rectangular to cubes and elongated shapes for specialized use. They also vary in strength, with the strongest being able to withstand more weight than the weakest. Whether your packages are small enough to be handled by one person or large and heavy, you need to find the right box size for them.

The first step in determining the correct size of your box is to measure your product. The dimensions are always measured from the inside of the box and formatted as length x width x height. The length measurement is the first of these and measures the longest side with a flap, while the width measurement is taken from the narrowest part of the box. The height measurement is the highest point of the box and doesn't include the flaps.

Each carrier has its maximums and minimums for package weight and dimension, so you need to be aware of these when choosing your shipping boxes. For instance, shipping 20 2kg parcels daily on a first-class service using the wrong-sized box could cost your business up to PS19,000.


From small packages that can be held in one hand to more oversized items that need to be transported in a truck, picking the correct box will protect your products from damage and save you money on shipping costs. The correct box will also make for a smoother customer experience when receiving their orders.

Most standard shipping boxes are made from corrugated cardboard and come in various shapes, sizes, and box strengths. They can be purchased online or at many stores selling packaging materials. In addition to traditional square and rectangular forms, cube boxes allow for easy stacking of multiple containers. Some packages are also designed to be insulated for temperature-sensitive products like food, flowers, or plants.

The most important thing to consider when choosing a shipping box is the size of your product and its dimensions. You want to pick a package that is big enough to hold your product and has enough space for padding without being too large that it could get damaged in transit. Accurately measuring your product will help you determine the best padding type for maximum protection.

In addition to traditional container boxes, mailer boxes can be used as a shipping solution for flat products. These boxes have smooth surfaces that are ideal for printing labels and stickers. They are often sold preconstructed with a self-sealing strip. They can be found in various styles, thicknesses, and materials, including poly mailers, bubble mailers, padded paper mailers, and flat rigid mailers.


Shipping boxes are made of many different materials, depending on your packaging. Some boxes are made of corrugated cardboard or rigid material that's been laminated together with glue. Others are made of plastic, paper, or other materials. All of these materials have their unique benefits when it comes to packaging your products.

Consider a mailer if you're looking for a simple and quick solution to package your product. They are great for flat or thin, lightweight goods like apparel, books, picture frames, wallets, and sunglasses. They are easy to fill, and their unit cost is competitive compared to traditional shipping boxes.

When most people think of a shipping box, they likely think of corrugated cardboard. This type of box has three layers — a middle 'flute' layer with a zig-zag or ridged shape and two outer sheets called linerboards that hold the flute in place. This design makes the box more robust and more durable than standard cardboard.

Corrugated boxes come in various forms and strengths to suit any business's needs. You can customize them with windows and dividers to create the perfect fit for your product. With right-sized boxes, you'll save valuable warehouse space and reduce dimensional weight charges, which are based on the actual size of your package rather than its weight.


If you brand your boxes, your chosen printing method can significantly impact the price. Lithographic printing is typically the most expensive. It requires a printing plate and can take some time before you get your boxes.

Flexographic printing is another option and is usually the cheapest. It uses water-based ink, which seeps into the box a little more than plastisol. This can help protect your product, especially if many people will handle it along the way.

Once you've chosen a printing method, think about how to assemble and seal your box. There are many options, so it's best to get familiar with them before you start. You can also find a lot of information on the manufacturer's website.

Nothing is worse than a customer receiving a damaged item they purchased online. In addition to the lost time and money, it can also damage your brand reputation. Fortunately, you can do a few things to avoid this, including choosing a sturdy shipping box and adding protective inserts. This will ensure your products make it to their destination in one piece. Then, your customers can enjoy their purchases and continue to connect with your brand.

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